The beer bottling line is designed to produce between 1,000 and 3,000 bottles per hour. It features a U-shaped configuration, with both the input and output of bottles on the same side, optimizing the use of factory space

Internal Bottle Washing and Cleaning Section

Empty glass bottles are securely held in place while a piston mechanism pushes and rotates them for continuous and alternating washing. The washing nozzles are inserted into the bottles to initiate the cleaning process, which is conveniently controlled via a touchscreen interface.

Filling Process

After washing, the bottles proceed to the filling section where they are filled under isobaric conditions using an Isobaric Counter-Pressure Filler. The bottles are elevated by vacuum pistons, and the filling process begins with a dual inert gas pumping system. The machine components are designed for easy maintenance and cleaning.

The isobaric tanks are equipped with cylinder rims made of stainless steel, and the filling valves located at the bottom of the tank facilitate easy cleaning and maintenance.

The filling system operates with a dual inert gas pumping mechanism and electronic vacuum filling valves, ensuring precise and efficient filling results.

PLC controls allow for adjustments based on different beer types at various temperatures.

The timing of inert gas pumping and filling can be adjusted to minimize foam without using water sprays, significantly reducing oxygen levels, which is crucial for preventing beer oxidation.

2. Large Scale Beer Filling Line (3000 – 50000 bottles/cans per hour)This line employs cutting-edge technology during the filling process to ensure absolute precision while operating at high speeds. The filling technology minimizes foam formation, ensuring high product quality post-filling.

Modern Beer Filling Technology

• Absolute precision in fill levels
• High-speed filling capabilities
• Minimal O2 absorption during filling
• Reduced CO2 loss
• Excellent performance with PET bottles

1. High Speed and Quality in Filling Process

Utilizing state-of-the-art technology ensures precise operations even at high speeds while preventing foam formation to maintain product quality.

2. Application for PET Bottles

The neck-holding filling method (patented by Melegari Manghi) allows for effective use with PET bottles. High speed, absolute precision, and minimal O2 absorption ensure product quality and extended shelf life.Technical Specifications

• Capacity: 2,500 to 80,000 bottles/hour
• Number of filling valves: 12 to 140
• Bottle types: PET – Glass
• Bottle height: 140 to 340 mm
• Bottle diameter (Ø): 48 to 115 mm
• Control: Touchscreen interface
• Product contact parts: Stainless steel (INOX)

Optional Accessories

• Machine frame entirely made of stainless steel
• Product contact parts made from AISI 316 stainless steel
• Oxygen measurement and analysis components

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• Cartons are pulled by the upper and lower belts with independent motors.
• The sealing side is specially designed for packaging stations where cartons are filled and the end and sealing are laid down.
• The crank handle adjusts the width and height of the carton, making operation easy and not requiring professional technicians.
• Particularly suitable for thin, flat, or foam-sided boxes.
• Both side guide rails.
• Can handle a load of up to 30 kg.
• No air required for machine operation.
• Stainless steel roller table for carton movement.
• Sealing of cartons: both top and bottom.
• Double roller compression, providing better sealing tightness.
• The sealing head is developed and produced by MNB Vietnam, with a tape length that can be set up to 900 m (260 mm diameter).
• Double telescopic mast with padding to adjust carton unevenness.
• The machine is equipped with lockable casters for easy movement to any location.
• Emergency stop on the top tape head for quick access.
• Parts are manufactured using molds, ensuring stable quality and short delivery times.
• The machine can be equipped with additional devices, e.g., 1. Labeling machine. 2. Weighing machine. 3. Inkjet printer.
• Can be combined with carton erectors, strapping machines, or pallet wrappers for fully automated end-of-line packaging.
• Machines are designed and manufactured by us. Sturdy design with low maintenance rate.
• 90% in-house production rate, 100% made in Taiwan.

Options

• Mechanical & Electromechanical Aspects:
  • Custom sizes for special cartons.
  • 1.5” tape head for 1.5” wide tape.
  • External diameter of OPP tape: 350 mm.
  • Overlap tape: 70±5 mm.
  • Extended roller table L: 500 mm x W: 500 mm / Roller conveyor L: 750 mm x W: 500 mm for packaging box in/out.
  • Tape head and NG tape sensor with alarm.
  • Power supply: 3-phase, 220/380/415/440 V.
  • PLC control system. Can be combined with carton erectors or strapping machines to automate end-of-line packaging.
  • Mechanical counter.
  • CE certified.
  • Acrylic or swing-out steel protective mesh with a safety switch.

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• Cartons are pulled by the upper and lower belts with independent motors.
• Crank handle adjusts the width and height of cartons, making operation easy without the need for professional technicians.
• Particularly suitable for heavy, tall, or thin boxes.
• Two side guide rails.
• Can handle a load of up to 30 kg.
• No air required for machine operation.
• Stainless steel roller table for easy carton movement.
• Sealing of cartons: both top and bottom.
• Double roller compression, ensuring better sealing tightness.
• Developed and produced sealing heads, with a tape length that can be set up to 900 m (260 mm diameter).
• Double-shrink posts with padding. Adjusts carton unevenness.
• Equipped with lockable casters for easy mobility.
• Emergency stop at the tape head for quick access.
• Parts are manufactured with molds—stable quality and short delivery time.
• The machine can be equipped with additional devices, e.g., 1. Labeling machine. 2. Weighing machine. 3. Inkjet printer.
• Can be integrated with carton erectors, carton strappers, or pallet wrappers for fully automated end-of-line packaging.
• Machines are designed and manufactured by us. Sturdy design with low maintenance rate.
• 90% in-house production rate, 100% made in Taiwan.

Technical Specifications

Note: Actual performance depends on carton size and operator efficiency.

Options

• Mechanical and electromechanical options:
  • Custom sizes for special cartons.
  • 1.5″ tape head for 1.5″ tape width.
  • External diameter of OPP tape: 350 mm.
  • Overlap tape 70±5 mm.
  • Extended roller table L: 500 mm x W: 500 mm / Roller conveyor L: 750 mm x W: 500 mm for packaging box in/out.
  • Tape head and NG tape sensor with alarm.
  • Power supply: 3-phase, 220/380/415/440 V.
  • PLC control system. Integration with carton erectors, carton strappers, or pallet wrappers for end-of-line automation.
  • Mechanical counter.
  • Add a top folding mechanism and support for top flap closure before sealing.
  • CE certified.
  • Acrylic or swing-out steel protective mesh with a safety switch.

Special Requirements and Custom Designs Available

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Overview of the Fruit and Vegetable Processing and Packaging Line

The fruit and vegetable processing and packaging line includes specialized equipment that serves the entire process, from pre-processing and treatment to packaging. The main equipment in the line includes:

• Vegetable washing system: Completely removes impurities, ensuring food safety and hygiene.
• Pencil and dice cutting machines: Suitable for various types of vegetables and fruits, producing uniformly sized products.
• Salad mixing machine: Integrates multiple functions to quickly and efficiently prepare salads.
• Packaging system: Uses mesh bags, film wraps, or trays to preserve the freshness of products.

Market Demand and Development Trends

Currently, Vietnamese consumers are increasingly concerned with clean and safe food. Many corporations and businesses have built farms and their own cultivation systems to supply high-quality vegetables and fruits. Products like dried fruits, fruit juices, and salads are becoming more popular in restaurants and large supermarket chains.

In response to this trend, MNB Vietnam collaborates with leading European suppliers of processing and packaging systems, offering optimal solutions for food processing plants.

Machine and System Offerings

MNB Vietnam’s fruit and vegetable processing and packaging line includes:

1. Washing, Sorting, and Processing System
   Automatically cleans and sorts vegetables and fruits, saving time while ensuring hygiene.
2. Cutting and Mixing Machines
   Cuts vegetables and fruits into various shapes according to processing needs.
   The automatic salad mixer preserves the fresh taste of the products.
3. Juicing and Filling Machines for Fresh Fruits
   Produces high-quality fruit juice products, packed quickly and evenly.
4. Fruit and Vegetable Packaging Machines
   Packages products in mesh bags, film wraps, or trays, tailored to each type of product.
5. Automatic Palletizing System
   Easily arranges and transports products, optimizing the storage process.
6. Auxiliary Systems
   • Cold storage, freezing systems: Preserves products for long periods while maintaining freshness.
   • Wastewater treatment system: Meets environmental protection requirements in production.

Some images of typical machines:

Benefits of Using the Fruit and Vegetable Processing and Packaging Line

1. Increased Productivity and Production Efficiency
   Reduces time and labor through an automated process.
2. Ensures Product Quality
   Products meet food safety and hygiene standards, catering to market demands.
3. Product Diversification
   Supports the processing of products such as dried fruits, salads, and fruit juices.
4. Reduced Operational Costs
   The system is energy-efficient and optimizes the production process.
5. Meets Environmental Protection Requirements
   Utilizes advanced wastewater treatment systems that are environmentally friendly.

Commitment of MNB Vietnam
MNB Vietnam not only provides advanced equipment and systems but also offers consulting services to provide tailored solutions for each customer’s specific needs. We are committed to:

• Ensuring product and service quality.
• Providing effective, cost-saving solutions.
• Continuously supporting businesses throughout their production and development processes.

Below is an example of a typical fruit and vegetable processing and packaging system:

MNB Vietnam’s fruit and vegetable processing and packaging line is the optimal solution for businesses looking to enhance production capacity and meet the growing demand for clean food products. With modern technology and professional services, we are ready to accompany you on your journey towards sustainable development.

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Technical Specifications

• Capacity: 3,600 labels/hour
• Machine Type: LABELX JR 140-250
• Electrical Control: Separate control box
• Label Width: 140-250 mm
• Conveyor System: Belt conveyor system
• Labeling Device: Rotary motor with frequency inverter for round labeling
• Frame: Steel-coated frame
• Micro-adjustment Control
• Labeling Positions: Please refer to the product brochure for details.

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Outstanding Features
Semi-Automatic Operation:
The CHL-5050B sealer operates in a semi-automatic mode, saving labor and improving productivity.

Compatible with Various Shrink Films:
Supports popular shrink films such as Polyolefin (POF), PVC, and PE, providing flexibility in application.

Two Heating Methods:

• Direct heating with sealing blade: Optimized for PE films, ensuring strong and durable seals.
• Instant heating with heating bar: Suitable for PVC and POF films, allowing fast and efficient sealing.

Advanced Pneumatic System:

• The pneumatic cushion bar ensures uniform and firm sealing.
• The air compressor operates at 6KG/cm² pressure, supporting stable performance.

Automatic Product Discharge Conveyor:
After sealing, the product is automatically transferred into the shrink tunnel, saving time and increasing efficiency.

Flexible Adjustment Features:

• Sealing time adjustment: Suitable for different packaging sizes.
• Three temperature control modes (high/medium/low): Accommodates different film thicknesses, ensuring optimal packaging quality.

Convenient Design:

• Lockable wheels: Easy to move and secure the machine in place.

Technical Specifications

Additional Options

• Mechanical face: The sealing size can be customized for special requirements.

Special Needs:

• The machine structure is made of #304 stainless steel, ensuring durability and corrosion resistance.
• The machine color can be customized upon customer request.

Benefits of Using the CHL-5050B L-Bar Sealer

• High performance: Powerful capacity, ideal for medium and small production lines.
• Time and labor savings: The conveyor system and automation features reduce operational time.
• Diverse packaging: Suitable for various products and packaging sizes.
• Guaranteed quality: Strong, durable seals that enhance the professionalism of packaged products.
• Ease of use and maintenance: Smart design, easy to operate and maintain, minimizing maintenance costs.

Applications
The CHL-5050B L-Bar Sealer is ideal for industries such as:

• Food (packaging candy, fast food).
• Cosmetics.
• Light industrial products.
• Consumer goods.

The CHL-5050B semi-automatic L-Bar Sealer is the optimal solution for businesses seeking an efficient and high-quality packaging system. With its modern design, flexible customization, and outstanding performance, this product is a smart investment for your production line.

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Semiautomatic Line for Beer

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Key Benefits of the CHS-6602 Carton Sealing Machine:

1. Flexible Operation Without Compressed Air
   • The machine operates without requiring compressed air, reducing maintenance and operational costs. This environmentally friendly design is easy to move thanks to locking caster wheels that secure the machine in place when necessary.
2. Adaptable to Various Carton Sizes
   • Supported size range: Box length from 150mm to infinity, width and height from 110mm to 500mm.
   • Quick adjustments for width and height with a hand crank, no need for technical staff intervention.
   • Two side guides ensure the box stays in place during sealing, ensuring precise and straight tape application.
3. Exceptional Performance
   • Packaging speed: Up to 30 boxes per minute with a conveyor running at 20 meters per minute.
   • Maximum load capacity: Supports packaging cartons up to 30 kg, ideal for industries such as food, electronics, and consumer goods.
   • Accurate sealing: The machine uses standard 2” or 3” tape, ensuring a strong adhesive bond with the carton surface.
4. Smart, Durable Design
   • Premium materials: Made from stainless steel 304, with modern techniques such as laser cutting, edge processing, and electroplating to ensure exceptional durability.
   • Dual side compression rollers enhance tape adhesion, particularly effective with uneven cartons.
   • Stainless steel roller tables: Easy to clean and maintain, ensuring smooth operation.
5. Easy Integration with Packaging Line
   • The machine integrates easily with other packaging equipment to automate the final stages of the packaging process, such as:
     • Carton erectors
     • Carton strapping machines
     • Pallet wrapping machines
   • Optionally, it can be fitted with an inkjet printer for printing barcodes or product information, along with an integrated counter to track daily output.

Detailed Specifications:

Optional Extensions:
The CHS-6602 provides various options to meet specific packaging needs, such as:

• Custom carton sizes
• 1.5” tape head or OPP tape with an outside diameter of up to 350mm
• 70±5mm tape overlap for stronger adhesion
• Extension roller tables (L: 500W: 500mm) or roller conveyors (L: 750W: 500mm) for carton in/out packaging
• Tape head with a non-tape detection alarm system
• Power supply: 3-phase, 220/380/415/440V
• CE type
• PLC controller integration or steel/acrylic mesh protection guard or swing-out with an emergency stop device
• Special requests and custom designs

Reasons to Choose CHS-6602:

• Made in Taiwan with up to 90% in-house production for high durability and performance.
• No need for compressed air, reducing operating costs.
• User-friendly interface, no need for extensive technical training.
• Easy to integrate with other equipment for fully automated packaging lines.
• The tape heads are developed and manufactured by MNB VietNam for high quality and compatibility with different tapes.
• Adjustable dual rollers for uneven cartons.
• Parts are produced using molds for consistent quality and shorter lead times.
• Local design and manufacturing ensure high quality and warranty support.

The CHS-6602 Carton Sealing Machine is the ideal solution for optimizing the packaging process, improving production efficiency, and reducing costs for businesses. With its intelligent design, flexible customization, and easy integration, it meets the demanding requirements of modern packaging lines.

Contact us today for detailed consultation and pricing!

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