MNB VietNam

Bottle Beer Filling Line

MNB Việt Nam — Fri, 17 Jan 2025 04:14:25 +0000

1. Small Scale Beer Filling Line (1000 – 3000 bottles/cans per hour)

The beer bottling line is designed to produce between 1,000 and 3,000 bottles per hour. It features a U-shaped configuration, with both the input and output of bottles on the same side, optimizing the use of factory space

Internal Bottle Washing and Cleaning Section

Empty glass bottles are securely held in place while a piston mechanism pushes and rotates them for continuous and alternating washing. The washing nozzles are inserted into the bottles to initiate the cleaning process, which is conveniently controlled via a touchscreen interface.

Filling Process

After washing, the bottles proceed to the filling section where they are filled under isobaric conditions using an Isobaric Counter-Pressure Filler. The bottles are elevated by vacuum pistons, and the filling process begins with a dual inert gas pumping system. The machine components are designed for easy maintenance and cleaning.

The isobaric tanks are equipped with cylinder rims made of stainless steel, and the filling valves located at the bottom of the tank facilitate easy cleaning and maintenance.

The filling system operates with a dual inert gas pumping mechanism and electronic vacuum filling valves, ensuring precise and efficient filling results.

PLC controls allow for adjustments based on different beer types at various temperatures.

The timing of inert gas pumping and filling can be adjusted to minimize foam without using water sprays, significantly reducing oxygen levels, which is crucial for preventing beer oxidation.

2. Large Scale Beer Filling Line (3000 – 50000 bottles/cans per hour)This line employs cutting-edge technology during the filling process to ensure absolute precision while operating at high speeds. The filling technology minimizes foam formation, ensuring high product quality post-filling.

Modern Beer Filling Technology

Absolute precision in fill levels
High-speed filling capabilities
Minimal O2 absorption during filling
Reduced CO2 loss
Excellent performance with PET bottles

High Speed and Quality in Filling Process

Utilizing state-of-the-art technology ensures precise operations even at high speeds while preventing foam formation to maintain product quality.

Application for PET Bottles

The neck-holding filling method (patented by Melegari Manghi) allows for effective use with PET bottles. High speed, absolute precision, and minimal O2 absorption ensure product quality and extended shelf life.Technical Specifications

Capacity: 2,500 to 80,000 bottles/hour
Number of filling valves: 12 to 140
Bottle types: PET – Glass
Bottle height: 140 to 340 mm
Bottle diameter (Ø): 48 to 115 mm
Control: Touchscreen interface
Product contact parts: Stainless steel (INOX)

Optional Accessories

Machine frame entirely made of stainless steel
Product contact parts made from AISI 316 stainless steel
Oxygen measurement and analysis components

Semiautomatic Line For Beer

MNB Việt Nam — Wed, 15 Jan 2025 08:05:54 +0000

The machine frame is made entirely of stainless steel. The base is equipped with wheels for easy movement.

Semiautomatic Line for Beer

Specification	Details
Structure	The machine frame is made entirely of stainless steel. The base is equipped with wheels for easy movement.
Capacity	Up to 500/600 bph, 330ml (depending on operating conditions)
Bottle size	Height: 370mm – Diameter: 150mm
Crown cap type	Crown cap
Components	– 4 or 6 rinsing nozzles- 4 or 6 filling nozzles with a diameter of 15mm- 1 or 2 crown cap capping heads

Can Beer Filling Line

MNB Việt Nam — Fri, 10 Jan 2025 02:41:30 +0000

The can beer filling line is an optimal solution for manufacturers of alcoholic beverages, beer, and soft drinks, featuring modern and precise filling and can sealing technology. This system not only improves productivity but also ensures product quality, meeting the stringent standards of the food and beverage industry.

The can beer filling line is equipped with advanced filling technologies, synchronizing all stages, from filling and can sealing to the final product packaging. The seamless operation of these processes helps minimize product centrifugation, protecting the product from oxidation throughout the production process.

Detailed Operating Process of the Can Filling Line

Filling and Sealing
The can filling line uses advanced technology to protect the product from oxidation and ensure quality in every can. The steps in the filling and sealing process include:
- The beer tank is completely isolated from the air and is combined with an inert gas pump to prevent oxidation of the beer during the filling process.
- A dual inert gas pump is used inside the can before filling, creating a clean air environment that helps preserve the product’s original flavor.
- The gas is vented through separate pipes to minimize contact with oxygen.
- An inert gas pump before sealing ensures product stability and facilitates quick and accurate can sealing.
- The caps are guided through a cap feeder with a “no can, no cap” sensor, enabling full automation and preventing cap loss if there is no can.
- The automatic can sealing process helps save time and effort while maintaining a perfect seal for each can.
Palletizing Preparation
The palletizing process is automated and includes the following steps:
- The cans are stacked into layers accurately and evenly.
- The system automatically stacks and separates layers to ensure that goods do not mix.
- A high-speed vacuum lifter assists in moving and arranging cans onto the pallet quickly and efficiently.
X-ray Quality Inspection
Modern X-ray technology is used to check for any foreign objects that may be inside the cans, ensuring complete safety for the product. Defective cans or those not meeting standards are pushed out of the system, minimizing the risk of compromising the final product quality.
Heat Drying Tunnel and Steam Dryer
The heat drying tunnel is specially designed to reduce the amount of water condensation on the cans. Afterward, the steam dryer ensures the cans are completely dry before they are printed with production dates, ensuring there is no excess moisture during printing and packaging.
Date Printing
The can filling line uses continuous inkjet printing technology to print expiration dates, barcodes, logos, and other information on the cans. This technology allows for quick and accurate printing, meeting the product preservation and management requirements.
Packaging
The packaging section of the can filling line may include the following optional steps:
- Palletizing: Cans are packaged into smaller bundles, making it convenient for transportation and consumption.
- Carton Packing: Cans are packed into cartons for easy transport.
- Stretch Film Pallet Wrapping: Ensures product safety and security during transportation and storage.

Advantages of the Can Filling Line

Advanced technology helps optimize the production process, increase productivity, and minimize waste.
Protects the product from oxidation, preserving the flavor and quality.
The quality control system ensures consumer safety.
High automation reduces human intervention, saving labor costs and increasing work efficiency.
High flexibility allows the line to meet the production needs of various types of products.

With this modern can filling line, manufacturers can not only improve production efficiency but also protect product quality, thereby meeting the growing market demands.